Guide · Finishes

Pre-Galvanised vs Hot-Dip Galvanised Steel

Both finishes give a zinc coating — but the process, thickness and where you use them are different. A quick guide for fencing contractors and fabricators.

Specification & Supply

Pre-galvanised steel (sometimes called in-line galvanised) is zinc-coated during the tube rolling process — the strip is galvanised before being formed into RHS, SHS or CHS. Hot-dip galvanised (HDG) steel is fully immersed in molten zinc after fabrication to AS/NZS 4680, giving a much thicker coating including inside the section and across welds and cut ends. As a rule: pre-galv is cost-effective for sheltered or non-aggressive sites; HDG-after-fabrication is the go-to for coastal, industrial, civil and long-life applications.

  • Pre-galv: zinc applied to strip before tube forming
  • HDG: full immersion after fabrication to AS/NZS 4680
  • HDG coats inside the section, welds and cut ends
  • HDG coating typically 600 g/m² (~85 µm) — much thicker than pre-galv
  • Use HDG for coastal, industrial, civil and engineered jobs
  • Use pre-galv for cost-effective fencing in sheltered conditions

Specifications

AS/NZS 4680
Pre-Galvanised — CoatingTypical Z275 / Z350 (~20 µm) — strip galvanised before forming
HDG (AS/NZS 4680) — CoatingTypical 600 g/m² (~85 µm) — full immersion after fabrication
Cut Ends & WeldsPre-galv: zinc-rich touch-up needed. HDG: coated as part of dipping.
Internal CoatingPre-galv: limited. HDG: fully coated inside and out.
Service Life (general guide)Pre-galv suits sheltered duty · HDG suits coastal, industrial, civil long-life
CostPre-galv lower base cost · HDG higher upfront, lower lifetime cost
StandardsPre-galv steel to AS/NZS 1163 · HDG coating to AS/NZS 4680

Why contractors buy steel from us

Trade Wholesale

Mill direct supply

Sourced direct from Australian and approved overseas mills — bulk pricing without the merchant markup.

AS/NZS compliant

Steel manufactured to recognised Australian Standards. Mill certificates supplied on request for engineered jobs.

Cut to length

Mill lengths, standard fencing lengths or cut-to-size packs — palletised ready for site.

Australia-wide freight

Direct truck loads, part loads and palletised freight to metro, regional and remote project sites.

Bulk & project quantities

From single pack to full mill order — priced for fencing contractors, fabricators and infrastructure programs.

Trade-only pricing

We supply the trade — fencing contractors, fabricators, steel merchants, landscapers and government buyers.